Tooling manufacture

A perfect product can only be produced from a perfect tooling.
SKY-WISE MOULD’s experienced and skilled tooling team is committed to building high-quality production toolings for clients from all over the world. We understand that time to market is the essence of any project. Over the past years, our management team has spent highest attention to enhancing our efficiency and quality in order to complete projects in the quickest possible timeframe.

Fast facts

Workforce: 60 employees,including 10 CAD/CAM Engineers, 4 Project Engineers;
Capability: 30-40 sets mold per month,maximum mold weight 20 tonnes;
Mold type: Large to precision molds,Multi-cavity molds, Hot runner molds,2-shot molds, Over molds, Insert molds,Unscrewing molds,Hydraulic Core molds,Prototype Molds .
Mold applys for: Auto parts, Electronics, Medical, Industrial,Household appliances etc.
With well experienced engineering team, in-house trained tool makers and state-of-the-art machinery, SKY-WISE MOULD is capable of making molds with competitive price, efficient lead time and superior quality that you need.

Equipment list 设备清单
No.
序号		 Machine name
设备名称		 Machine model
设备模型		 Stroke (X*Y*Z)
行程 mm		 转数
RPM		 Accuracy
精密度 mm		 Origin
原产国		 Qty
数量		 Remark
备注
1 High peed CNC FANUC α-T14iFb 500*400*330 24000 0.005 Japan 2  
2 High peed CNC JDLVM400T-A10S 400*400*200 32000 0.002-0.005 China 2  
3 CNC YCM CV56A 560*400*450 10000 0.01 China Taiwang 1  
4 CNC YCM MV106A 1020*600*600 10000 0.01 China Taiwang 3  
5 CNC DAHLIH MCV-1200 1200*600*500 10000 0.01 China Taiwang 1  
6 CNC AWEA NVP-2012 2000*1200*760 10000 0.01 China Taiwang 1  
  Sub-Total 10  
7 Slow-feeding Wire-cut SODICK AQ360LXS 360*250*250 / 0.005 Japan 1  
8 Slow-feeding Wire-cut SODICK AQ560LXS 560*350*300 / 0.005 Japan 1  
9 Fast-feeding Wire-cut DK7735 350*450*400 / 0.012-0.015 China 3  
10 Fast-feeding Wire-cut DK7745 450*550*400 / ≤0.02 China 1  
  Sub-Total 6  
11 MIRROR EDM DR1800HR 1200*700*500
（Two-head）		 / ≤0.013 China 1  
12 EDM DM1470M CNC-EDM 850*700*500
（Two-head）		 / ≤0.013 China 1  
13 MIRROR EDM DM40B 400*500*320 / 0.01 China 3  
14 MIRROR EDM DM30B 300*210*270 / 0.01 China 2  
15 EDM Topedm DF-545 500*400*220 / 0.01 China
Taiwang		 2  
  Sub-Total 9  
16 Large grinder KGS-306AH 660*370*540 1450 0.003 China Taiwang 2  
17 Grinder KGS-618M 475*185*370 2850 0.002 China Taiwang 7  
            Sub-Total 9  
18 Miller XK0816S 220*160*220 1500 0.01 China 3  
19 Miller   220*160*220 1500 0.01 China 2  
  Sub-Total 5  
20 Radial drilling machine ZQ3032X9 600*460*120     China 1  
21 Electric tapping RC-16       China 1  
22 Fitting machine NC150-1511       China 1 150T
23 Laser marking HD-TSGQW20       China 1  
            Sub-Total 4  
24 CMM Leader Miracle Nc685 600*800*500 / / China 1  
25 Overhead projector     / / China 1  
26 Height gauge     / / China 1  
27 Rockwell hardometer HR-150A   / / China 2  
  Sub-Total 4  
28 Injection machine HAITIAN MA5300II/4000 / / / China 1 530T
29 Injection machine HAITIAN MA3200/1700 / / / China 1 320T
30 Injection machine HAITIAN MA2000II/J1 / / / China 1 200T
31 Injection machine HAITIAN HTF160/J1 / / / China 1 160T
32 Injection machine HAITIAN MA120T / / / China 1 120T
33 Injection machine MA90T       China 6 90T
  Sub-Total 11  

Mold designing

Our Mold design team’s capabilities are:

Perform DFM (Design for Manufacturability) analysis to ensure tooling and production friendly designs. After customer feedback on the DFM analysis reports, related modifications are made on the part design for clients' approvals prior to start of tool manufacturing.

Perform Mold Flow analysis to gain insights into the Injection molding process (filling, cooling ,warping,and weld line and injection point) for achieving the most optimized mold design.

Our vast experience gives us the advantage for customized design to meet every client's specific needs. We are well-versed in using hot runner system and standard components from globally renowned brands like:

  • Moldbase: Hasco/DME/Meusburger/Misumi etc.
  • Hot runner: Yudo/Husky/INCOE/SYNVENTIVE etc.
  • Oil cylinder: AHP MERKLE/HPS/Parker etc.

Project management

For each project, we will be very careful and arrange one project engineer to manage it from the very beginning design stage to mold and part final approval. We have a wonderful project management team, who owns strong engineering background and good English communication, this helps your project goes smoothly and well under control. Project manager always take care of every detail, and give you good suggestion to get better and easier tooling. Any problem happen, our professional project manager will stand by to solve the problem together with you, to find the best solution, that's very helpful.

Our company always do our best to control your project at every progress:

  • Cost Control
  • Design Control
  • Engineering and Manufacturing Control
  • Time Control
  • Quality Control

Project flow chart:

Quality assurance

All activities performed at SKY-WISE MOULD each division are folow to ISO9001:2015. SKY-WISE MOULD quality management system is designed to assure superior quality and service.

• Inspect all electrode dimension for every project

• Provide steel certification, and heat-treatment report.

• Calibrate our inspection machines every year